As a key member of the Chemicals Technology Team, the E&I Designer drives instrumentation and electrical asset reliability for Technology Department assets including DCS system and PLC/ graphics programs. This position also helps create new capabilities and process improvements through designing, troubleshooting, specifying, documenting and calibrating new and existing equipment. The E&I Designer will develop detailed design packages that support the defined scope of work. These designs include sufficient details to support construction activities for installation such as Loop Sheets, EFDs, Cable Schedules, Single Line Diagrams, Connection Diagrams, and equipment installations as necessary to ensure safe, operable and maintainable installations.
Reports to: Manager - Production Engineering, Pensacola Intermediates
Ensure electrical systems are properly designed and maintained
Integrate with Tech Maintenance & Production staff to provide E&I support
Maintain Siemens PLC system in Technology Laboratory
Support to Chemicals Technology Team to:
Electrical and Instrumentation Design, Sizing, Cost Estimation, and Field Repair
E&I Calibration of Flow, Pressure, Level, and Temperature Devices
Programing of PLC, Siemens APACS I/O, and PCS7 System Graphics (Critical Experience Required)
Drafting Responsible for 24 & 36 Drafting Plotters
Documentation: Annual System Interlock Checks, Interlock Checkout SPIs, DCS System I/O count, PLC Programs, DCS Programs, Graphics Program, and Pilot Plant Tag List
Provide efficient E&I designs utilizing computer aided software conforming to Ascend standards
Work with team to ensure designs are in compliance with the defined scope of work
Identify and resolve conflicts on new designs with existing infrastructures
Maintain Project Monitoring Worksheet which contains: Equipment Lists, Instrument Lists, drawing lists, etc on assigned projects
Be a resource for the team to locate and research information on existing drawings
Field verify and ensure installations can be installed as designed
Work multiple designs and respond to changing priorities
Maintain required drawings from conceptual to as-built and transmit to the Master file
Enter requisitions for material purchases as required
Minimum of 5 years design experience (EE Degree, or equivalent E&I Technician experience) in industrial facilities
Ability to read and understand technical drawings and other documentation to translate into designed systems
Demonstrated programming experience with ability to learn (APACS I/O, (PCS7) system graphics) (Critical Requirement)
Drafting & Preparation of Project Drawings, EFDs, P & IDs,Layouts, Schedules, Bill of Materials for Electrical and Instrumentation. Includes Single Line diagrams, schematic diagrams, Power layout, Motor elementary, Lighting layouts, Cable routing, Grounding, Cable Tray routing and & support details, Installation details.
Prepare Instrument index, Instrument layout/location drawings, electrical equipment layouts, material take-offs, I/O lists, loop drawings and termination details, cable lists and block diagrams.
Prepare Cable / Panel / JB schedules, Lighting Calculations & Bill of Materials.
Effective communication skills to review design packages with Plant personnel
Effectively coordinate with other disciplines to ensure a complete project design without inferences or deficiencies
Familiar with Electrical codes, equipment specifications, and various design standards such as OSHA, NEC, ISA, etc.
Lead design reviews with Maintenance, Operations, and Project team members
Comfortable providing creative, alternative solutions
Lead field reviews and walk downs with Stakeholders and Contractors
Working knowledge of electrical and instrumentation grounding
Experience with and ability to read power and control circuits
Working knowledge in low voltage power system design
Working knowledge in instrumentation and control loop design
Familiar with Instrument specification sheets
Experience in field-work for locating and designing electrical equipment and instrumentation systems
Estimate E & I design man hours based on deliverables
Excellent communication skills, both written and oral.
Effective computer skills including Microsoft Office and SAP
Experience with Mircostation and other 3D modeling software
Experience with Provox and/or Delta-V DCS systems.
Knowledge of PLCs and DCS systems Particularly APACS I/O and PCS7 System Graphics (Critical Requirement)
Knowledgeable in Medium and / or high voltage systemsKnowledgeable in specific instrumentation ap