Houston, TX
POSITION OVERVIEW
The primary purpose of the Manufacturing Engineer is to run the unit safely, reliably, and efficiently. The manufacturing engineer is responsible for unit operating performance to include production, raw material usage, energy usage, quality, daily performance tracking, troubleshooting, and basic unit optimization. The manufacturing engineer adds direct value to the business by driving real-time unit performance in these areas.
TARGETED OUTCOMES
Drive unit performance to operational entitlement with respect to yields, usages, reliability, and quality
Achieve annual operating productivity targets by maintaining a unit performance tracking program
Maintain accurate accounting of all unit production losses and drive actions to correct
KEY RESPONSIBILITIES
Monitor unit performance by tracking key process indicators (KPI’s) and key operating parameters (KOP’s)
Maintenance of performance tracking tools to include setpoint or target changes
Basic troubleshooting and optimization of the process to address gaps identified through daily performance monitoring
Interface with production engineering to:
Optimize the current process using operational entitlement models
Implement advanced performance tracking tools
Implement new technology projects
Execute annual productivity plans
Escalate technical issues which are too complex to handle within the unit
Interface with process engineering to:
Initiate projects to improve the process
Escalate technical issues which require advanced modelling
Accounting and categorization of daily production losses
Drive targeted actions in response to performance gaps in KPI’s as well as production losses
Assist in tracking of unit regulatory compliance
Ownership of MOC process for the DPO/Formalin units
Lead or assist in delivering technical training to operators
Assist with production planning, tracking, and closing
Maintain unit process safety information (PSI)
Perform environmental calculations and maintain records of compliance
TEAM
Reports to: Operations Manager, NTA/DSIDA/DPO/Formalin
REQUIRED EXPERIENCE
BS or higher degree in Chemical or Mechanical Engineering
Minimum 5 years of relevant experience plant environment.
Chemical plant preferred.
DESIRED CERTIFICATION
Certified Six Sigma Green Belt or Black Belt
REQUIRED SKILLS
Systems – ASPEN products, heat transfer, hydraulics, etc.
Strong knowledge of Process Safety Management (PSM) is essential
Strong knowledge of Management of Change (MOC)
Strong knowledge Key Process Indicators (KPI)
Strong technical and analytical skills with the ability to innovate and solve complex problems
Willingness to provide after-hours support
Excellent interpersonal skills with the ability to work with cross-functional teams
Strong communication skills, both oral and written
Apply